CNC- Long-distance lathe

Highlights

- CNC FANUC 32i
- 6 linear axes
- 2 programming channels
- 2 electric spindles
- Standard C-axis for main and sub spindles
- 25 tool positions
- 4 radially driven tools for slide 1
- 4 radially driven tools for slide 2
- Machining on the main spindle with 2 tools simultaneously possible

Technical Description

I-A1023
GILDEMEISTER SPRINT 20|8
CNC Swiss-type lathe CNC CNC FANUC 32i

TECHNICAL DATA

MAIN SPINDLE
Maximum turning diameter: 20 mm
Z1 stroke: 60 mm (180° with option I-C1002)
Maximum speed: 10,000 rpm
Rated drive power S1: 2.2 kW

SUPER SPINDLE
Maximum turning diameter: 20 mm
Stroke X2: 220 mm
Z2: 170 mm
Maximum speed: 10,000 rpm
Rated drive power S1: 1.5 kW

CNC-CONTROLLED AXES
Rapid traverse speed: 32 m/min
Maximum acceleration: 5 m/s²
Feed force (S1) axes Z1, Z2, X1, X2: 150 daN
Feed force (S1) axis Y1: 370 daN
Feed force (S1) axis Y2: 220 daN

SLIDER 1
X1: 50 mm
Y1: 325 mm

Y2: 85 mm

COOLANT SUPPLY
Coolant: Mineral oil, max. 32 cSt at 40°C
Maximum viscosity at operating temperature: 75 cSt
Optional coolant (I-B1255): Emulsion
Coolant reservoir, capacity: 165 l
Coolant pump, maximum capacity*: 90 l/min
Coolant pump, maximum pressure*: 0.7 bar
* at 50 Hz and coolant with a viscosity of 15 cSt

NOISE LEVEL
Noise level according to ISO 230-5, ISO 3746, ISO 11202: < 75 dBA

PNEUMATIC SYSTEM
Consumption of basic machine: 175 NL/min
Consumption of basic machine with kit for emulsion and conversion from short to long turning lathe: 360 NL/min

ELECTRICAL DATA
Electrical cabinet according to EN 60204-1
Power rating: 12 kVA
Cable cross-section: 5x AWG6 / 5x16 AWG / mm²
Operating voltage: 200 (+/-10%) V
Frequency: 50 (+/-1%) Hz
Fuse: 63 A
Control voltage: 24 V/DC
Full current: 42 A
Protection rating - machine lighting: IP 67
Protection rating - electrical control cabinet: IP 54

ENVIRONMENTAL CONDITIONS
Ambient temperature: +15/+35 °C
Maximum relative humidity: 75%
Maximum installation altitude: 1,000 m a.s.l.

SAFETY STANDARDS

2006/42/EC; 2006/95/EC; 2004/108/EC

FANUC 32i CNC control (10.4” TFT color monitor)

NOTE
Bar dimensional tolerances: max. h11
It is necessary to use bars with a straightness tolerance of < 0.5 mm/m in accordance with EN 10278:2002
Bar dimensional tolerances when using rotating bushings (Swiss type kit): max. h9

PAINTING
Top of machine: Calcite White similar to RAL 9010
Bottom of machine: Titanium Gray similar to RAL 7016
Sliding door: Graphite Black similar to RAL 9011
Electrical cabinet: Titanium Gray similar to RAL 7016

PACKAGING DATA
Space required: 1,900 x 1,000 mm
Net weight: 2,400 kg

STANDARD EQUIPMENT MACHINE:

- 2 cross slides
- Main and counter spindles
- Y-axis on slides 1-2
- C-axis on main and counter spindles
- Chip tank including coolant pump
- Workpiece unloading chute
- 6-position tool holder 12x12 mm on slide 1
Tool holder for slide 1 with 3
tool holders Ø20 mm for main spindle and 3
tool holders Ø20 mm for counter spindle
- 4 driven tools with 4 spindles with
ESX/ER16 mount for slide 1

- Tool holder for slide Y2 with 3 fixed
tools, 20 mm diameter, and 4 radial
driven tools with ESX16 mount

- Tool holder with 2 fixed positions Ø20 mm,
mounted next to the counter spindle,
for machining on the main spindle
- Pneumatic ejector and Workpiece unloading
Monitoring device
- Pneumatic flushing for counter spindle collet
- Collet chuck on main spindle
- Collet chuck on counter spindle
- Electrical and software interface for
bar feeder magazine according to DMG standard
- Electrical and software interface on
terminal block in the control cabinet (without power supply)
for fire extinguishing system according to Gildemeister Italiana standard
- Angle synchronization between main and
counter spindle
- Constant cutting speed
- Rigid thread cutting with spindles and
driven tools
- Spindle positioning 0.1°
- Time calculator
- Software workpiece counter